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Case

Air pollution

Energy efficiency in industry

Industry

Accelerating maritime energy efficiency with Hempaguard Ultima

10. October 2024

Solution provider

Hempel

As a world-leading supplier of trusted coating solutions, Hempel is a global company with strong values, working with customers in the decorative, marine, infrastructure and energy industries. Hempel factories, R&D centres and stock points are established in every region.

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Challenge

As the maritime industry faces increasing pressure to decarbonise, Hempel proudly introduces our groundbreaking new two-layer coating system, Hempaguard Ultima. Building on the success of Hempaguard X7, we have invested in further developing our cutting-edge innovation.

We see a consistent focus from our customers on improving performance and accelerating the sustainability journey of the industry as a whole, and we hear the discussions about the green fuels that will help improve the sustainability profiles of vessels in the future – but the reality is that improving energy efficiency is what will make a difference here and now. Even when we have the infrastructure and more widespread adoption of green fuels, the availability and cost will require shipowners and operators to be as vigilant about performance and energy efficiency as ever.

 

Solution

Shipowners and operators have a myriad of options to choose from when it comes to the energy efficiency of their ships. But of all the technology available, silicone hull coatings come out on top. Silicone hull coatings are the lowest-hanging fruit for the shipping industry to accelerate decarbonisation. In general, every ship has to come in to drydock for a new coat of paint every five years, so this isn’t a new add-on technology they have to go out and acquire, and it requires no retro-fitting of ships.

Hempel’s silicone hull coating for the maritime industry, Hempaguard, was launched in 2013, so we have more than 10 years’ experience with a market-leading premium antifouling based on silicone technology. It has been applied more than 4,000 times and, recently, its performance when it comes to the reduction of CO2 emissions and fuel performance has been third-party verified and validated by DNV.

We are, however, always looking for ways to optimise our products for our customers, and that is why we are launching the next generation of silicone hull coatings: Hempaguard Ultima. It has been designed to safeguard vessels from fouling with a unique two-layer system, enabling our customers to reach their sustainability objectives while also achieving operational excellence. Hempaguard Ultima combines the proven performance of Hempaguard X7 with our revolutionary new biocide-free silicone topcoat, Hempaguard XL.

 

Result

Decarbonisation in the maritime industry is a complex challenge that requires multiple strategies, and Hempaguard Ultima plays a crucial role in this effort. With Hempaguard Ultima, a vessel’s hull is able to achieve a more stable surface smoothness, even into the fourth or fifth year of the docking cycle. This reduces the risk of fouling after long service periods, even when the coating’s hydrogel and biocide can start losing some effectiveness. By reducing hull drag, the coating directly lowers fuel consumption, which is one of the largest sources of carbon emissions in shipping. Over time, the cumulative effect of reduced fuel use across a fleet can lead to significant reductions in greenhouse gas emissions. Moreover, improved performance can help ship operators meet increasingly stringent regulations on emissions, such as those set by the International Maritime Organization (IMO), thereby supporting global climate goals.

Shipowners and operators ccan expect substantial cost savings from Hempaguard Ultima, due to its ability to improve fuel efficiency. With reduced drag, vessels require less power to maintain cruising speed, leading to lower fuel consumption. As I previously mentioned, Hempaguard Ultima enables 21% in fuel savings, but also a minimal speed loss of 0.9% and 6% out-of-dock speed increase.

Over the lifespan of the coating, these savings can be significant, especially for vessels on long-haul routes. Additionally, the prolonged smoothness of the hull means less frequent maintenance and fewer drydockings, further reducing operational costs and minimising downtime. This combination of efficiency, durability and environmental compliance makes Hempaguard Ultima a valuable investment for shipowners looking to enhance performance while also supporting their sustainability commitments.

Key points:

  • Hempaguard Ultima represents a revolution in hull coating systems, delivering unmatched performance including up to 21% fuel savings.
  • This high-performing silicone hull coating system enables vessel owners and operators to reach their decarbonisation goals, along with financial advantages, through minimal speed loss, fuel savings, and increased out-of-dock speed.
  • Hempaguard Ultima builds on the proven success of Hempel’s market-leading Hempaguard X7, which has recently passed the milestone of more than 4000 applications and is third- party verified and validated for its performance and decarbonisation efforts by DNV.
Hempaguard Ultima

Products in this solution

Painted vessel

Hempaguard