The ‘Design for Zero’ programme focuses on ensuring that production processes, production equipment and how it is connected to energy systems on sites, are always designed holistically with highest feasible energy efficiency in mind.
The production site was upgraded by looking towards local Industrial Symbiosis opportunities with the local Østbirk District Heating company creating mutual economic and environmental benefits by exchanging heat in periods with excess production and by supplying this as renewable heating utilising wood waste (from FSC/PEFC certified forestry) from the local production at Østbirk Bygningsindustri.
In the winter the VELUX production site imports heat from Østbirk District Heating Company and in the summer months the VELUX production site exports excess heat to cover heat needs in the local community district heating.
The transition from natural gas to bio-boiler and district heating local symbiosis has led to an annual reduction of 930 tonnes CO2, making Østbirk Bygningsindustri a “Near Zero” CO2 emission production site.
At the same time, the installation of the bio-boiler also significantly eased the process of disposing of the wood chips, which was previously a cumbersome affair, requiring significant administration. Finally, burning the wood waste on site and selling excess heat as district heating has also been a positive business case