Case

From Urban Biowaste to Animal Feed – Proteins from Biogas

EnviDan

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EnviDan is a full service environmental company offering professional solutions within the drinking water, wastewater, biogas and environment.

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It is expected that 10 billion people will inhabit the world in 2050, which will significantly increase the pressure on the food supply chains. To meet the UN Sustainable Development Goal (SDG) #3, “zero hunger”, new processes for nutrient utilization and food production must be investigated and evaluated.

EnviDan has, together with several strong partners, taken this challenge and will test production of protein from urban biowaste in the FUBAF project. FUBAF is short for From Urban Biowaste to Animal Feed. The project is a collaboration between partners from academia, utilities, consultants and technology providers.

FUBAF is a spin-off project from the lighthouse project VARGA and is supported by the Ministry of Environment of Denmark, through the Ecoinnovation/MUDP program. The partners in the project are EnviDan (project manager), BIOFOS, DTU Environment, LiqTech, Unibio, ARC, Aarhus Vand and VandCenter Syd. The experimental part of the project is taking place at Avedøre wastewater treatment plant (WWTP) in Copenhagen, Denmark, which is operated by BIOFOS and at the laboratory facilities at DTU Environment, Denmark.

The project investigates the production of Single Cell Protein (SCP) from biogas. Different carbon sources are being tested, including raw biogas as well as biologically upgraded biogas. Biologically upgraded biogas potentially has an advantage, since more methane is produced from the CO2 in the raw biogas, and thus a large amount of proteins can be produced. Biologically upgrading of biogas has been successfully demonstrated in laboratory and pilot scale during the project. A methane content of >90 % (>95 % in some periods of operation) in the upgraded biogas has been secured.

In the project, biogas from anaerobically digested municipal organic household waste is lead to the pilot reactor, where the biogas is upgraded to biomethane by means of methanogenic microorganisms (archaea). The microorganisms are converting the carbon dioxide in the biogas to methane by adding hydrogen. In the next step, methane oxidizing bacteria (MOB) produce SCP from methane, oxygen and nutrients. The produced SCP can potentially be used in the production of feed as a substitute for conventional proteins, e.g. soybeans.

One of the key nutrients to produce SCP is nitrogen, which is extracted from the digestate through electrochemical (and even bioelectrical) extraction. The development of this process is part of the FUBAF project, and it has been demonstrated in laboratory scale at DTU Environment.

Production of SCP with MOB is a known process, also in industrial scale (e.g. by Unibio, Denmark). But in this process natural gas and synthetic nutrients are used as resources. The process proposed in the FUBAF project is a 2nd generation production concept, where both the carbon and the nutrients origins from urban biowaste. This is new, and this makes the production of SCP potentially much more sustainable.

All laboratory and pilot tests at DTU are completed with promising results, and the project thus delivers a proof-of-concept. The sustainability of the concept is being evaluated now. Especially the bioelectrical extraction of nutrients shows promising environmental performance. But in general, there are quite some challenges in relation to environmental performance, since the whole system is based on electrolysis (with use of excess electricity from windmills) of water to produce hydrogen for the upgrading of biogas.

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